50-110mm Double PVC Water Sewage Pipe Extrusion Line

Product Description

Product Description

Two cavities PVC double-pipe production line

Φ16-Φ200 series PVC double tube production line is developed with the advanced technology of west Europe by our company. 
The main machine is SJSZ55/120 or SJSZ65/132 or SJSZ80/156 conical twin screw extruder is equipped with double-tube single control stainless steel spraying calibration, it avoids waste condition when one tube is adjusted and the other one is affected. The auto single-control double haul-off machine and cutting machine are combined with the front double calibration technology to make operation more flexible let you enjoy economic benefit which is brought by separate-control double tube extruding.


Features of PVC pipe production line

1.Reliable gear box 
2.Bi-metallic screw and barrel
3.oil cooling for screw
4. air cooling for mould
5. water temperature control automatically
6.water level control automatically
7.Reliable rubber block
8.Reliable cutter controlled by PLC
9.Siemens brand motor and electrical part
 

 

Production Line Parameter (for reference only, can be customized)
Model	Extruder	Pipe Range(mm)	Capacity (kg/hr)	Main Motor Power (kw)	Total Power (kw)	Line Length (m)
PVC-63	SJSZ 51/105	16-63	200-450	18.5	50	22
PVC-160	SJSZ 65/132	75-160	200-250	37	100	22
PVC-250	SJSZ 65/132	110-250	200-250	37	120	30
PVC-315	SJSZ 80/156	160-315	300-400	55	200	30
PVC-450	SJSZ 80/156	200-450	300-400	55	220	36
PVC-630	SJSZ 92/188	315-630	400-800	90	350	42
PVC-800	SJSZ 92/188	500-80	400-800	110	400	45

 

Extruder Machine

1.Air cold and Water cold

2.cast aluminum heating

3.Siemens Motor

4.High hardness screw

5.Safe alarm device

6.ABB brand frequency control device

 

 

Both conical twin screw extruder and parallel twin screw extruder can be applied to produce PVC pipe. With latest technology, to lower power and ensure capacity. According to different formula, we provide different screw design to ensure good plasticizing effect and high capacity.

Mould

1.Removable extrusion mould

2.Thermocouple temperature control device

3.High-quality material mold

 

 

The extruder mold adopts a movable bracket structure, which is easy to use and disassemble. It is composed of high quality materials and has good heat conduction and heat preservation, which is convenient for the forming of pipes. The mold as a whole is modular design to facilitate the production of pipes of various sizes and save costs.

Calibration Tank

1.Solenoid valve automatic water control

2.Flow filter unit

3.Copper setting mold

4. Strong Cooling for Calibrator
5. Better Support for Pipe
6. Silencer
7. Pressure Relief Valve
8. Alarm function

 

 

Vacuum sizing box using solenoid valve automatic water control device, to achieve more efficient automated production, reduce labor consumption, high-quality copper sizing sleeve (material can be selected according to the pipe) can produce a smoother and more regular pipe.

Hall Off Machine

1.Gas compression tightening device

2. Water Tank Filter
3.Rubber module traction device

4.Pipe Support Device

 

 

Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company
will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed,
also avoid deformation of pipe during traction.

Cutter Machine

The cutting machine is divided into chip-free cutting machine, hoist cutting machine and planetary cutting machine. Different cutting machines are used according to different pipe materials and sizes. The cutting machine can be controlled by PLC to achieve

more accurate pipe length cutting.

Pipe Belling Machine

1.Automatic pneumatic lifting device
2.Gas or liquid cooling plastic device
3.Replaceable stainless steel belling mould

PVC belling machine can automatically heating and belling pipes, reduce labor consumption, and realize the automation of
mechanical operation. According to the different needs of customers to achieve different belling processing. At the same time, the
belling machine is equipped with infrared timing detection device, which is better coordinated with the cutting machine to realize
the automation of production and continuously belling production.

 

Detailed Photos

Our machine main motor is Siemens brand, inverter ABB, temperature controller Omron, all international famous brand components:

Related Machines

PVC pipe threading machine

PVC pipe threading machine is used for making inner and outer thread for the end of PVC pipe for connection.

We can customized the machine based on the customers required pipe diameter range and thread details.

We also offer PVC pipe slotting machine if customer need.

 

High speed PVC raw material mixer
 
PVC mixer machine is used for mixing PVC powder, CACO3 and other addictives before product extrusion. This equipment is widely used in PVC pipe and profile production.
The PVC mixer machine is composed of high speed mixer  (hot mixer), cold mixer and control cabinet.We use 8mm stainless steel SUS304 for the internal wall construction. It will guarantee the mixer could use for long time under the high friction. The mixing blades are passed the static and dynamic balance testing.  And the main shaft adopts fine sealing to prevent material from leakage.

Characteristic:
1. High quality production skills (welding and polishing), material will not stick to the pan wall and convenient simple discharge.
2. Reasonable operation: stable, no noise, high output.

Laser marking machine

This laser marking machine is used to print brand, company name, date, Logo and serial code etc. information on plastic pipes/profiles/boards/sheets/panels during the production process.
 

PVC additive dosing batching system

It is designed to automatically weigh and batch the pvc additive such like CPE, stabilier, ACR and other additives,which is controlled by SIEMENS PLC system, all raw materials will be dosed feeding according to preset formula. It can significantly save labor, improve ingredient accuracy, and greatly improve the production efficiency
 

plastic pipe/profile crusher machine

This machine is specially designed to recycle and crush the long material into small flakes.

Applicable materials: PVC pipes, HDPE pipes, PPR pipes, PVC profiles, WPC decking, etc.

We can supply different models of machine based on the raw material size and required machine capacity.
 

PVC pulverizer machine

Plastic pulverizer is mainly used to fine grind the crushed PVC flakes such as PVC pipes, PVC profiles, PVC ceiling panel, PVC foam boards, etc. 

To grind PVC crushed flakes into powder, and mix with new materials for production again. The final powder size is 20-80 mesh, capacity can be 150-500kg per hour, which can be adjusted according to customers' requirements.

We specialize in the production of plastic pulverizer in China for many years, machines have good stability, long service life and high output capacity.

 

Company Profile

Certifications

Customer Cases

Welcome to visit my factory to check machine
1.5 hours driving time from Shanghai to my city

Packaging & Shipping

FAQ

Q: What about the payment terms?
----Always 30% down payment as deposit,70% balance payment after inspection before shipping.

Q: What is your guarantee time?
----Our guarantee time is 12 months.

Q: If you will send engineer coming to our factory to install and test the machines?
----Yes,Every set of machine we will send professional engineer to your factory and help installation and test the machines for you.

Q: If you have CE,SGS,ISO certificate?
----Yes,except these,if you also need other certificates,we also can help to apply.

Q: If we buy your machines, can you offer us wear-out spare pats?
----Yes,We provide our high quality machine 1 years' guarantee,and we will also offer you 1 years wear-out spare parts for free. Once your machines broken or doesn't work within 1 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tools. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.  

Q: What is the machine voltage?
----380V 50hz 3 phase or any other voltage according to client's requirement.